Specialists in Aluminium Investment Casting.

We have been providing quality Aluminium castings to a wide range of customers across all sectors for over 50 years.

Our highly skilled and experienced team are able to manufacture complex Aluminium Investment castings in a range of grades, suitable for all types of application.

Specialists in Aluminium Investment Casting.

We have been providing quality Aluminium castings to a wide range of customers across all sectors for over 50 years.

Our highly skilled and experienced team are able to manufacture complex Aluminium Investment castings in a range of grades, suitable for all types of application.

Aluminium Investment Casting

Lestercast is a leading global manufacturer of Aluminium Investment castings. We have been supplying customers across all industries with the highest quality precision castings for over 50 years. We are passionate about investment casting and believe that this highly efficient manufacturing process can reduce customer costs.

We are proud to be the number one choice of many OEMs and Tier 2 suppliers in the Motorsport industry. In recent years we have seen a huge increase in demand for Aluminium manufactured parts from our foundry due to the emission/performance requirements within the Automotive and Motorsport sector. Aluminium is increasingly popular in the automotive, motorsport and aerospace industries due to it’s low density, corrosion resistance and high thermal conductivity. Its high strength to weight ratio, with Aluminium 40% lighter than steel, delivers significant enhancements to automotive & aerospace performance, whilst reducing emissions and fuel economy.

Aluminium investment casting is popular because it is extremely versatile in use and it’s base-properties. It’s relatively low-weight in comparison with other metals enabling it’s use across a wide cross-section of industries and sectors where weight may be integral to it’s finished usage. Aluminium itself is also well-known for it’s corrosion-resistance properties allowing it to be used in circumstances where this is a key factor in its end use. In it’s basic form, Aluminium is highly recyclable, so in addition to being light for transportation and reusable without losing its fundamental properties; sits well with its environmental and sustainability factors.

At Lestercast, we have been manufacturing precision Aluminium investment castings from our modern foundry for over 50 years. In this time we have developed our own special techniques for producing the highest quality Aluminium Investment Castings efficiently.

Aluminium Rapid Prototyping

At Lestercast we offer an Aluminium Rapid Prototyping service which consists of 3d printing the wax patterns, elimination the need for tooling. This can be very beneficial during development stages, for customers wishing to produce lower volumes and for manufacturing very complex parts. If you would like to read more about our aluminium rapid prototyping options please visit our rapid prototyping page.

ADVANTAGES OF ALUMINIUM INVESTMENT CASTING

GOOD CORROSION RESISTANCE

THERMALLY CONDUCTIVE

NON-TOXIC PROPERTIES

GOOD WEIGHT TO STRENGTH RATIO

LIGHT WEIGHT

ENDLESSLY RECYCLABLE

NOT MAGNETIC

AFFORDABLE

HIGHLY DURABLE

Aluminium Castings

Aluminium Composition

An Aluminium alloy is an alloy which is predominately Aluminium. Other alloys which are commonly used in Aluminium alloy are Copper, Silicon and Magnesium.

Types of Aluminium Alloys Available;

  • LM25
  • LM4
  • A356
  • A357

It is important to consider the use for the final end product when selecting the correct type and it’s forward usage.

OTHER PROPERTIES OF ALUMINIUM TO CONSIDER;

Corrodes rapidly in salt water.

Limitations producing complex parts.

Industrial use of Aluminium Investment Castings

Aluminium castings are very versatile. They can be used in many sectors and in a multitude of applications;

  • Aerospace
  • Architecture
  • Automotive
  • Chemical
  • Construction
  • Energy
  • Food machinery
  • General engineering
  • Nuclear
  • Pharmaceutical
  • Railway
Aluminium Investment Casting

If you are interested in our Aluminium Investment casting services, please feel free to contact us for a quote or some professional advice on 0116 276 7284

The data is the table should be used for guidance only.

SPECIFICATION

BS

TYPE

HEAT

TREATMENT

CONDITION

CHARACTERISTICS & TYPICAL APPLICATIONS

LM25

BS1490

Al/Si/Mg

M

Useful general purpose alloy with a range of mechanical properties achieved by variations in heat treatment. Good corrosion resistance and pressure tight properties. Excellent castability.

TE

TB7

TF

LM4


Al/Si/Mg

TF

Useful general purpose alloy with a range of mechanical properties achieved by variations in heat treatment. Typical applications include crankcases, gear boxes, clutch cases etc.

356

Al/Si/Mg

T61

Useful general purpose alloy with good strength and corrosion resistance. Good castability.

T6

A356

Al/Si/Mg

T6

Comparable alloy to L99.

A357

BSL169

Al/Si/Mg

T6

Comparable to A356 and BS L99, but exhibiting higher strength. Widely used for structural applications where premium quality is required.

TF